The manufacturing industry has never been under more pressure to change. The huge shifts in the global marketplace have resulted in radically different ways of doing things. Factors like the shrinking global supply chain, the higher pressures on operating costs and the necessity to stay competitive, has made outsourcing an attractive option to manufacturers. CADMARC offers lean, agile and flexible engineering design and development solutions for the manufacturing industry. Stay cost-effective, competitive, and tech-savvy in the global marketplace by outsourcing your Mechanical Engineering requirements to CADMARC
Machine Design and Development
Machine Design
Benefits of Outsourcing Machine Design to CADMARC
If you have the concept of a product or a machine in mind, and need help with its design, our engineers will do it for you. We’ll develop concepts and mechanisms for machines, integrate electrical / electronic / hydraulic and pneumatic components, and develop designs for manufacturability, cost and service. We can also help you prototype the product, source material for it and even have it manufactured out of a cost effective geographical location.
Our Strenghts
• Expertise in designing both high tech and low technology products across different industries.
• Understanding of the entire Product lifecycle from design, manufacturing and service to obsolescence
• Engineers with strong Finite Element Analysis and experimental testing backgrounds, with patents filed in US / internationally.
•Proficient in New Product Introduction (NPI) and global sourcing practices
Email or fax us your requirement today. Take advantage of our free trial offer!
CAD Drafting (Portfolio Samples)
We can convert any old drawing, or sketch into a perfect, multi-layer CAD Drawing using AutoCAD, MicroStation, etc.
Our processes are customer centric, with experienced engineers following international standards like ASME, ASTM, ISO, SAE, ANSI, BS, DIN and MIL. Quality processes are rigorously followed to ensure that all defects are caught in-house to make sure that the customer finds value in the work delivered. Wherever applicable, we use CAD customization and automation through programming to achieve accuracy and precision in the design output. Our quality engineers use quality process checklists to ensure that design intent is captured and that design output meets customer requirements. Validation is carried out using relevant FEA tools to ensure safety and optimize cost.
Design for manufacturing Benefits of Outsourcing Manufacturing Designs to CADMARC
If you’re looking for products to be manufactured at lower cost, complexity and throughput time, with higher quality at the same time, DFM (Design for Manufacturing) can help you achieve your goals. .
Our Strengths
Our experience with design, manufacturing and service cycles help us understand how to help you save costs and increase throughput in the manufacturing cycle. We offer more than just standardization and usage of common parts, modular design, standard design features and simplifying geometries to symmetric shapes. The methodology that we follow for DFM is as follows
.• Understand goals, product lines and platforms, manufacturing processes and associated problems during manufacturing.
• Adhere to process guidelines
• Parts designed for symmetry, simple tooling and optimal achievable tolerances
At CADMARC, we thrive to ensure that our customers come first. We concentrate on reducing the number of parts, ease of manufacturability, and commonality in design that is what ensures cost saving and faster time to market. We are conscious of the process that needs to be followed, when we undertake DFM, whether the design needs to revolve around the process or whether the design and the process need to be concurrent.
Finite Element Analysis (FEA)
CADmarC offers FEA and Design Optimization solutions at a competitive advantage
CADMARC's FEA capabilities improve the product development cycle through Engineering Simulation techniques, which is both a cost and time effective solution for manufacturers.
FEA services
1. Structural Analysis
2. Modal Analysis
Benefits of Outsourcing FEA Services to CADMARC
Superior quality products, competitive costs and quicker
time-to-market.
At CADmarC, we understand that right from the design process, you as a manufacturer are under pressure to shorten time-to-market cycles while producing better products. These complex products function under a number of variables, and it is the designer's task to assign values to these variables to meet specific design objectives like performance and durability, within defined boundaries like size and cost. The manual optimization of product performance is an iterative process that is time-consuming and subject to error. With virtual prototyping software, CADMARC's design engineers use FEA and design optimization technologies to apply numerical algorithms and techniques to improve the product or system's performance, weight, reliability and cost. Cut costs with our pre-production simulation Early in the design cycle, CADMARC's engineers and designers can simulate and optimize designs using software like ANSYS. This allows time for other departments in your manufacturing plant to provide their feedback before production takes place, saving time and cost in the manufacturing process. Our multidisciplinary design optimization ensures collaboration between teams to produce concurrent engineering solutions and integrate them through workflow process integration. You will find this particularly cost-effective and efficient while designing complex engineering systems. Test the design, improve it and check for alternatives In CAE, we create finite element modeling (FEM); apply loads and boundary conditions to iterate for different solutions to study physical responses such as stress, strain and pressure. Once we get the CAE design, we will check to match it with the theoretical design to arrive at the final product design. The aim is to design products that perform better in the real world.
With Finite Element Analysis( FEA), manufacturers can
* Optimize products and parts.
* Improve the Efficiency / Functionality of existing designs.
* Conduct Failure Analysis investigations.
* Rapid development of new products.
* Provide greater product reliability.
* Reduce material content or to choose less expensive alternative material
.* Improve the product manufacturing process
* Improve product quality.
* Reduce costs to develop new products.
3D Modeling & Drafting
Whether it is an idea brewing in your head, or a sketch you’ve made on paper, and want to put it down on paper or make 3-dimensional visual representations or make manufacturing drawings, we can help you.
We offer more than just modeling services - starting from assembly analyses, checking for interferences, making sure that there’re aren’t conflicting or under constrained
dimensions on the models, we make parametric assemblies that automatically adapt to changing requirements such as changes in dimensions or assembly constraints. Whether it is visualizing the product, surface modeling, migration of existing CAD data on one platform to other platforms, tolerance analyses or full-fledged manufacturing drawings, we can work to adequate levels of detail with you.
Our experience in serving industries like Automobile, Aerospace, Piping, Electronic and household products design help us understand your specific requirements and deliver unmatched value to conforming to output format and standards that you specify. All this in a timeframe and quality that only co-located teams can deliver.
Unlike 2D drafting tools, 3D modeling technology for industrial and mechanical products provides lifelike representation of a design. At CADMARC we can enhance existing 2D mechanical designs or create new 3D mechanical designs from just an idea or a concept.
As a result 3D Design and drafting services can be utilized in the above sectors with respect to prototype design, assembly and manufacturing models, Shop drawings, Electrical drawings, Piping drawings and Tooling. To complete the 3D mechanical design and drafting package, we perform 3D digital analysis for Interference and packaging studies on complex mechanical assemblies comprising of a large number of components.How do we do
We develop the 3D model from the basic concept in words, sketches, 2D drawings and from the components by reverse engineering process. We in turn also provide the manufacturing drawings to the manufacturers as per there standards which reduces the product or tool development lead time. To attract the global clients we also give new concept design and economic manufacturing procedures in step by step processes.
We also provide Legacy drawing conversions which provides 2D drawings from rough sketches, scanned images and from worn-out papers.Read about our 2D Design and Drafting Services for Mechanical Engineering
AT CADMARC, Our 3D Modeling Services Include
3D Mechanical Drafting of Product Specifics
* Conversion of legacy 2D drawings to 3D solid modeling
* 3D Drafting from 2D CAD Formats
* 3D Design Modeling
* 3D Sectional Views
* 3D Functional Tolerancing and Annotations
3D Mechanical Drafting of Assembly Specifics
* 3D Assembly Modeling
* Conversion Of A 2D Layout To An Assembled 3D Drawing
* Assembly Interference Check
* Exploded Assembly Drawings
* Top-Down Assembly Drawings
* Complex Assembly Development
3D Mechanical Drafting of Manufacturing Specifics
* 3D Manufacturing drawings
* Manufacturing system layout drawings
* Manufacturing tool drawings
* Assembly and production layouts
3D Mechanical Drafting For Visual Presentations
* 3D and 2D Diagrams for Maintenance and Assembly Manuals
* 3D and 2D Presentation Ready Files and Sheets
* 3D Rendering
* 3D Animations
* 3D to 2D print development
3D Design and Drafting of Mechanical Products is the next step
3D drafting and modeling in industrial and mechanical fields enhances the perception of
* Structural Composition- The way different parts interact with each other.
* Performance Characteristics- Impact of size, thickness, weight of the design.
* Overall Prototype Visualization- Helps communicate concepts to a varied audience.
3D drafting of mechanical product designs accurately portrays highly complex parts
* Complex assemblies with multiple parts
* Routing of wires and tubes
* Components with curved surfaces
3D Conversion allows accurate analysis of mechanical prototype designs
* Accurately performs interference detection
* Precise calculation of weight and mass
* Helps in early detection of design flaws and avoids building of non functioning physical prototypes
* 3D Simulations of industrial and mechanical prototypes reduce time spent in iterative design
Read about our 2D Design and Drafting Services for Mechanical Engineering
CADMARC has advanced 3D Software Technology
Our designers and engineers offer a full range of mechanical product designs in 3D format, using the most current releases of AutoCAD, AutoDesk Inventor, SolidWorks, Pro/E, CATIA, UG NX and other CAD software formats .
We perform multiple release levels of each CAD industrial design to ensure that the data we deliver is fully compatible with your company software
.Outsourcing Reverse Engineering Services
Outsourcing reverse engineering services has emerged as a key component in obtaining cutting-edge product design and compressing development cycles. India is an established outsourcing hub of reverse engineering services. CADMARC is a leading outsourcing provider of customized reverse engineering services in the mechanical and manufacturing space. CADMARC creates technically superior and cost-effective designs, and ensures timely delivery.
CADMARC and Reverse Engineering Reverse engineering at CADMARC is driven by the constant urge to innovate our services. It is a back-to-front process in which the working of an existing product is analyzed to create a superior, improvised design. Outsourcing reverse engineering services to companies in India will enhance the value of your product designs and will help you to streamline your operations while achieving cost efficiency.
Our Process Methodology
The greatest benefit of outsourcing your reverse engineering services to CADMARC is that you get a ready and skilled project management resource without incurring any overheads. Customers first send the physical product to our ODC, where the product is disassembled completely. The following steps outline what follows:
* Each part is measured (based on the complexity of the part) either by conventional methods, using CMM Scanners or by white light scanning.
* These measurements are then converted into surfaces or lines.
* The 3D model is then generated followed by 2D drafting for manufacturing.
At CADMARC, we have been offering customers a complete set of drawings and 3D models from the existing physical product(s). We have also added value to the product by improving the quality, modified the design for DFM and created up to date drawings. Besides CAD, our team in India works closely with the client to provide CAE solutions. In CAE, we create finite element modeling (FEM); apply loads and boundary conditions to iterate for different solutions. Once we get the CAE design, we check to match it with the theoretical design to arrive at the final product design. Skills and Software
We offer competitive cost-effective services in the following:
* CAD services using 2D drafting and 3D modeling
* CAE services in structural, thermal, creep, computational fluid dynamics, fatigue, explicit dynamics, mechanism simulation, and mould flow.
The rise of design automation is going to be the next big thing in reverse engineering, and companies are greatly focusing on improving design efficiency. CADMARC's pool of skilled engineers understands the specific product design needs of clients while providing reverse engineering solutions that are focused on design automation. Our years of competencies in CAD/ CAE solutions and software will help you leverage India's high capabilities in providing end-to-end design solutions for reverse engineering services.
Manufacturing Support and Process Planning
Process planning and cost estimation are the lifeline of manufacturing businesses. Planning and estimation decide the design, production, and financial viability of any project. Accurate estimation optimizes resources, minimizes costs and sets standards for world-class quality. Indian outsourcing companies are globally recognized for high-accuracy manufacturing estimation. CADMARC is a front-ranking company based in India which provides precise, cost-saving planning and estimation services for global manufacturing, aerospace, automotive, and consumer industries.Process Planning Approach at CADMARC
CADMARC understands the crucial importance of manufacturing process planning in the early design stage. Our in-house resource pool keenly follows the following steps.
* Convert your basic drawing of the manufacturing part and turn it into 2D or 3D layout
* Provide you with a detailed plan and instructions to manufacture the part you want
* Help you select resources and equipments, and roughly estimate manufacturing costs. Conceptual process planning will provide manufacturability assessment
* Employ computer-aided process planning (CAPP) using AutoCad, and also customize any software you require
Process planning results in routings which specify the mode of operation for production, define resources required, and chalk out a step-by-step dimension plan and machining parameters. Fabrication and assembly drawings are brought out to improve manufacturing. At CADMARC, we follow both the variant and generative approaches to CAPP.
* The variant approach retrieves the existing plan for a part, and makes changes to the plan for the newly-designed part
* The generative approach develops a process plan at the early design stage evaluating manufacturability and developing new manufacturing design plans
High Accuracy Cost Estimation
We fully consider your design requirements, deadlines, resource availability and budget while drawing up the estimation before you submit the request for proposal (RFP) to your vendors or suppliers. Cost estimation determines your design decision. Our skilled cost estimation engineers account for manufacturing resources, labor, raw materials, purchased parts, time, capital, overhead expenses, and wastage. We understand actual shop floor conditions. Our engineers provide you the real manufacturing cost based on market standards. For comparison and analysis, we will quote the cost for manufacturing the part using the most efficient capabilities in an ideal decision to aid the estimation process. We will also help you predict market demand and future costs.
CADMARC's Advantage over Software
Count on CADMARC's engineers for speedy, accurate and cost-saving manufacturing process planning and cost estimation. Fundamental decisions on equipments required, tooling, and the operation sequence need to be taken. Efficient process planning for machine-material combination for every project cannot be accurately achieved by software. There are several reasons why CADMARC offers a distinct advantage over software.
* Manual planning and estimation helps manufacturers take informed decisions
* CADMARC's engineers analyze whether a process can be split into two parts, or should be combined to achieve greater efficiency
* Our highly-qualified resources bring in their years of experience and knowledge of production facilities and time-cost estimations
* Our process planning and cost estimation will help you profit in your current manufacturing project and win more businesses
Advantage
* Cut the high cost of design and development by 60%
* Reliable and high quality services
* Timely delivery
* Confidentiality and security of sensitive data
* Experienced